forked from I3-YF/i3plus-mes-pcn-yfai
排序 匹配装配件工步
parent
ca1aa4a652
commit
8e81257831
@ -0,0 +1,312 @@
|
|||||||
|
package cn.estsh.i3plus.ext.mes.pcn.apiservice.serviceimpl.step;
|
||||||
|
|
||||||
|
import cn.estsh.i3plus.ext.mes.pcn.api.busi.*;
|
||||||
|
import cn.estsh.i3plus.ext.mes.pcn.pojo.context.*;
|
||||||
|
import cn.estsh.i3plus.ext.mes.pcn.pojo.util.MesPcnExtConstWords;
|
||||||
|
import cn.estsh.i3plus.mes.pcn.actor.shipping.dispatch.IFsmCommonService;
|
||||||
|
import cn.estsh.i3plus.mes.pcn.serviceimpl.fsm.BaseStepService;
|
||||||
|
import cn.estsh.i3plus.pojo.base.enumutil.CommonEnumUtil;
|
||||||
|
import cn.estsh.i3plus.pojo.base.enumutil.MesPcnEnumUtil;
|
||||||
|
import cn.estsh.i3plus.pojo.mes.model.StationRequestBean;
|
||||||
|
import cn.estsh.i3plus.pojo.mes.model.StationResultBean;
|
||||||
|
import cn.estsh.i3plus.pojo.mes.model.StepResult;
|
||||||
|
import cn.estsh.i3plus.pojo.mes.util.MesExtEnumUtil;
|
||||||
|
import lombok.extern.slf4j.Slf4j;
|
||||||
|
import org.springframework.beans.factory.annotation.Autowired;
|
||||||
|
import org.springframework.stereotype.Service;
|
||||||
|
import org.springframework.util.CollectionUtils;
|
||||||
|
import org.springframework.util.StringUtils;
|
||||||
|
|
||||||
|
import java.util.List;
|
||||||
|
import java.util.Map;
|
||||||
|
import java.util.Optional;
|
||||||
|
import java.util.stream.Collectors;
|
||||||
|
|
||||||
|
/**
|
||||||
|
* @Description : 装配件匹配工步 【排序】
|
||||||
|
* @Author : wangjie
|
||||||
|
**/
|
||||||
|
@Slf4j
|
||||||
|
@Service("mesAssemblyMatchSortStepService")
|
||||||
|
public class MesAssemblyMatchSortStepService extends BaseStepService {
|
||||||
|
|
||||||
|
@Autowired
|
||||||
|
private IMesProductionProcessContextStepService productionProcessContextStepService;
|
||||||
|
|
||||||
|
@Autowired
|
||||||
|
private IMesProductionDispatchContextStepService productionDispatchContextStepService;
|
||||||
|
|
||||||
|
@Autowired
|
||||||
|
private IMesNumberRuleMatchDispatchService numberRuleMatchDispatchService;
|
||||||
|
|
||||||
|
@Autowired
|
||||||
|
private MesAssemblyShowNosortStepService assemblyShowNosortStepService;
|
||||||
|
|
||||||
|
@Autowired
|
||||||
|
private IMesProductionRecordService productionRecordService;
|
||||||
|
|
||||||
|
@Autowired
|
||||||
|
private IMesTimeEfficientCfgMatchService timeEfficientCfgMatchService;
|
||||||
|
|
||||||
|
@Autowired
|
||||||
|
private IFsmCommonService fsmCommonService;
|
||||||
|
|
||||||
|
@Override
|
||||||
|
public StepResult execute(StationRequestBean reqBean) {
|
||||||
|
|
||||||
|
StationResultBean resultBean = new StationResultBean();
|
||||||
|
|
||||||
|
StepResult stepResult = StepResult.getSuccessComplete();
|
||||||
|
|
||||||
|
//获取上下文信息
|
||||||
|
MesProductionProcessContext productionProcessContext = productionProcessContextStepService.dispatchCurCellEquipment(reqBean);
|
||||||
|
|
||||||
|
//配置错误 抛出异常
|
||||||
|
if (!productionProcessContext.getSuccess()) stepExpSendMsgAndThrowEx(reqBean, resultBean.writeDbLog(), productionProcessContext.getMessage());
|
||||||
|
|
||||||
|
//存储生产过程上下文对象
|
||||||
|
productionProcessContextStepService.dispatchProductionProcessContext(reqBean, productionProcessContext);
|
||||||
|
|
||||||
|
//获取上下文产品加工规则数据信息集合
|
||||||
|
List<MesProdRuleContext> prodRuleContextList = productionDispatchContextStepService.getProdRuleDataContext(reqBean);
|
||||||
|
if (CollectionUtils.isEmpty(prodRuleContextList)) stepExpSendMsgAndThrowEx(reqBean, resultBean.writeDbLog(), "当前不存在非排序加工规则数据,请重置工序!");
|
||||||
|
|
||||||
|
//从上下文中取出生产线对象
|
||||||
|
MesCellEquipContext cellEquipContext = productionProcessContext.getCurCellEquip();
|
||||||
|
|
||||||
|
//获取上下文产出零件数据信息集合
|
||||||
|
List<MesProductionPartContext> productionPartContextList = productionDispatchContextStepService.getProductionPartContext(reqBean);
|
||||||
|
|
||||||
|
//获取上下文进料零件条码信息集合
|
||||||
|
List<MesProductionPsInContext> productionPsInContextList = productionDispatchContextStepService.getProductionPsInContext(reqBean);
|
||||||
|
|
||||||
|
//判断是否存在装配件清单
|
||||||
|
if (!checkIsNeedScanAssembly(prodRuleContextList)) return stepSuccessCompleteAndSendMsgReturn(reqBean, resultBean.writeDbLog(), stepResult, "当前加工规则未配置装配件扫描项,当前无需匹配装配件条码!");
|
||||||
|
|
||||||
|
//验证是否存在待绑定数据
|
||||||
|
Boolean hasUnBindAssembly = hasUnBindAssembly(prodRuleContextList);
|
||||||
|
if (!hasUnBindAssembly) return stepSuccessCompleteAndSendMsgReturn(reqBean, resultBean.writeDbLog(), stepResult, "当前加工规则对应的装配件扫描项均匹配完毕!");
|
||||||
|
|
||||||
|
//获取上下文生产扫/读信息:装配件条码
|
||||||
|
List<MesEquipVariableCollectContext> equipVariableCollectContextList = productionDispatchContextStepService.getScanAssemblySnContext(reqBean);
|
||||||
|
if (CollectionUtils.isEmpty(equipVariableCollectContextList)) return stepNonCompleteAndSendMsgReturn(reqBean, resultBean.writeDbLog(), stepResult.nextTriggerEvent(MesPcnExtConstWords.NEXT_TRIGGER_EVENT_ASSEMBLY), "当前不存在装配件条码!");
|
||||||
|
|
||||||
|
//删除上下文扫/读信息:装配件条码
|
||||||
|
productionDispatchContextStepService.removeScanAssemblySnContext(reqBean);
|
||||||
|
|
||||||
|
//验证当前是否属于装配件跳过码
|
||||||
|
Boolean isSkip = checkIsSkip(productionProcessContext, equipVariableCollectContextList);
|
||||||
|
//验证当前是否属于装配件整体跳过码
|
||||||
|
Boolean isAllSkip = checkIsAllSkip(productionProcessContext, equipVariableCollectContextList, prodRuleContextList, stepResult);
|
||||||
|
|
||||||
|
//处理待验证的装配件条码 [扫描模式匹配成功返回true, 否则返回flase, 非扫描模式需要验证是否全部匹配完成]
|
||||||
|
Boolean result = isAllSkip ? true : doHandleMatchAssembly(reqBean, stepResult, prodRuleContextList, equipVariableCollectContextList, isSkip);
|
||||||
|
|
||||||
|
//验证是否存在待绑定数据
|
||||||
|
hasUnBindAssembly = isAllSkip ? true : hasUnBindAssembly(prodRuleContextList);
|
||||||
|
|
||||||
|
//搜集装配件条码
|
||||||
|
String suffix = MesPcnExtConstWords.EMPTY;
|
||||||
|
String assemblySn = equipVariableCollectContextList.stream().filter(o -> null != o).map(MesEquipVariableCollectContext::getEquipVariableValue).collect(Collectors.toList()).toString();
|
||||||
|
//匹配成功 【result=true 代表单次扫描匹配成功; hasUnBindAssembly=false 代表浑腔模式全部匹配成功】
|
||||||
|
if (result || !hasUnBindAssembly) {
|
||||||
|
productionDispatchContextStepService.dispatchProdRuleDataContext(reqBean, prodRuleContextList);
|
||||||
|
assemblyShowNosortStepService.showProductionAssembly(reqBean, resultBean, productionProcessContext.getWorkCenter(), cellEquipContext, prodRuleContextList);
|
||||||
|
suffix = (isSkip || isAllSkip) ? stepResult.getMsg() : String.format("装配件条码%s匹配成功!", assemblySn);
|
||||||
|
}
|
||||||
|
|
||||||
|
//验证是否存在待绑定数据
|
||||||
|
if (!hasUnBindAssembly) return stepSuccessCompleteAndSendMsgReturn(reqBean, resultBean.writeDbLog(), stepResult, String.format("%s当前加工规则对应的装配件扫描项均匹配完毕!", suffix));
|
||||||
|
|
||||||
|
//单次匹配成功
|
||||||
|
if (result) return stepDynamicsCompleteAndSendMsgReturn(reqBean, resultBean.writeDbLog().scanInfo(assemblySn),
|
||||||
|
stepResult.nextTriggerEvent(MesPcnExtConstWords.NEXT_TRIGGER_EVENT_ASSEMBLY), false, MesPcnEnumUtil.STATION_BUSI_TYPE.MESSAGE, MesPcnEnumUtil.STATION_DATA_TYPE.TEXT, suffix);
|
||||||
|
|
||||||
|
stepResult.msg(String.format("装配件条码%s匹配失败!%s", assemblySn, StringUtils.isEmpty(stepResult.getMsg()) ? MesPcnExtConstWords.EMPTY : stepResult.getMsg()));
|
||||||
|
|
||||||
|
this.sendMessage(reqBean, new StationResultBean().writeDbLog().scanInfo(assemblySn),
|
||||||
|
String.format("%s%s", stepResult.getMsg(), StringUtils.isEmpty(stepResult.getObj()) ? MesPcnExtConstWords.EMPTY : stepResult.getObj()), MesPcnEnumUtil.STATION_BUSI_TYPE.RUNNING_INFO, MesPcnEnumUtil.STATION_DATA_TYPE.EXP_TEXT);
|
||||||
|
|
||||||
|
return stepNonCompleteAndSendMsgReturn(reqBean, resultBean, stepResult.nextTriggerEvent(MesPcnExtConstWords.NEXT_TRIGGER_EVENT_ASSEMBLY), stepResult.getMsg());
|
||||||
|
|
||||||
|
}
|
||||||
|
|
||||||
|
private List<MesProdRuleContext> resetAssembly(StationRequestBean reqBean, List<MesProdRuleContext> prodRuleContextList) {
|
||||||
|
|
||||||
|
//是否支持混腔扫描[工位参数]
|
||||||
|
String cavityNosortCfg = getCavityNosortCfg(reqBean);
|
||||||
|
|
||||||
|
prodRuleContextList.forEach(o -> {
|
||||||
|
|
||||||
|
if (!StringUtils.isEmpty(o.getAssemblyDataJson())) {
|
||||||
|
|
||||||
|
List<MesProductionAssemblyNosortContext> productionAssemblyNosortContextList = o.getNosortAssemblyDataContext();
|
||||||
|
|
||||||
|
if (!StringUtils.isEmpty(cavityNosortCfg) || hasUnBindAssemblyOptional(productionAssemblyNosortContextList)) {
|
||||||
|
|
||||||
|
productionAssemblyNosortContextList.forEach(i -> { if (i.getIsResetScan().compareTo(CommonEnumUtil.TRUE_OR_FALSE.TRUE.getValue()) == 0) i.assemblyStatusReset(); });
|
||||||
|
|
||||||
|
o.assemblyDataJson(productionAssemblyNosortContextList);
|
||||||
|
|
||||||
|
}
|
||||||
|
|
||||||
|
}
|
||||||
|
|
||||||
|
});
|
||||||
|
|
||||||
|
return prodRuleContextList;
|
||||||
|
}
|
||||||
|
|
||||||
|
//是否支持混腔扫描[工位参数]
|
||||||
|
private String getCavityNosortCfg(StationRequestBean reqBean) {
|
||||||
|
String cavityNosortCfg = fsmCommonService.handleFsmWcpcMapDataForDoScan(reqBean).get(MesPcnExtConstWords.CAVITY_NOSORT_CFG);
|
||||||
|
return (!StringUtils.isEmpty(cavityNosortCfg) && cavityNosortCfg.equals(CommonEnumUtil.TRUE_OR_FALSE.TRUE.getValueStr())) ? cavityNosortCfg : null;
|
||||||
|
}
|
||||||
|
|
||||||
|
//验证当前是否属于装配件跳过码
|
||||||
|
private Boolean checkIsSkip(MesProductionProcessContext productionProcessContext, List<MesEquipVariableCollectContext> equipVariableCollectContextList) {
|
||||||
|
if (equipVariableCollectContextList.size() > 1) return false;
|
||||||
|
if (equipVariableCollectContextList.get(0).getMessageSource().compareTo(MesExtEnumUtil.CELL_MESSAGE_SOURCE.SCAN.getValue()) != 0) return false;
|
||||||
|
if (!equipVariableCollectContextList.get(0).getEquipVariableValue().equals(productionProcessContext.getAssemblySkipCode())) return false;
|
||||||
|
return true;
|
||||||
|
}
|
||||||
|
|
||||||
|
//验证当前是否属于装配件整体跳过码
|
||||||
|
private Boolean checkIsAllSkip(MesProductionProcessContext productionProcessContext, List<MesEquipVariableCollectContext> equipVariableCollectContextList, List<MesProdRuleContext> prodRuleContextList, StepResult stepResult) {
|
||||||
|
if (equipVariableCollectContextList.size() > 1) return false;
|
||||||
|
if (equipVariableCollectContextList.get(0).getMessageSource().compareTo(MesExtEnumUtil.CELL_MESSAGE_SOURCE.SCAN.getValue()) != 0) return false;
|
||||||
|
if (!equipVariableCollectContextList.get(0).getEquipVariableValue().equals(productionProcessContext.getAssemblyAllSkipCode())) return false;
|
||||||
|
|
||||||
|
//TODO
|
||||||
|
return true;
|
||||||
|
}
|
||||||
|
|
||||||
|
//判断是否存在装配件清单
|
||||||
|
private Boolean checkIsNeedScanAssembly(List<MesProdRuleContext> prodRuleContextList) {
|
||||||
|
Optional<MesProdRuleContext> optional = prodRuleContextList.stream().filter(o -> (null != o && !StringUtils.isEmpty(o.getAssemblyDataJson()))).findFirst();
|
||||||
|
return (null == optional || !optional.isPresent()) ? false : true;
|
||||||
|
}
|
||||||
|
|
||||||
|
//验证是否存在待绑定数据
|
||||||
|
private Boolean hasUnBindAssembly(List<MesProdRuleContext> prodRuleContextList) {
|
||||||
|
Boolean hasUnBindAssembly = false;
|
||||||
|
for (MesProdRuleContext prodRuleContext : prodRuleContextList) {
|
||||||
|
if (null == prodRuleContext || StringUtils.isEmpty(prodRuleContext.getAssemblyDataJson())) continue;
|
||||||
|
List<MesProductionAssemblyNosortContext> productionAssemblyNosortContextList = prodRuleContext.getNosortAssemblyDataContext();
|
||||||
|
if (!hasUnBindAssemblyOptional(productionAssemblyNosortContextList)) continue;
|
||||||
|
hasUnBindAssembly = true;
|
||||||
|
break;
|
||||||
|
}
|
||||||
|
return hasUnBindAssembly;
|
||||||
|
}
|
||||||
|
|
||||||
|
private Boolean hasUnBindAssemblyOptional(List<MesProductionAssemblyNosortContext> productionAssemblyNosortContextList) {
|
||||||
|
Optional<MesProductionAssemblyNosortContext> optional = productionAssemblyNosortContextList.stream().filter(o -> (null != o && o.getAssemblyStatus().compareTo(MesExtEnumUtil.ASSEMBLY_STATUS.ASSEMBLY_STATUS_30.getValue()) == 0)).findFirst();
|
||||||
|
return (null == optional || !optional.isPresent()) ? false : true;
|
||||||
|
}
|
||||||
|
|
||||||
|
//处理待验证的装配件条码 [扫描模式匹配成功返回true, 否则返回flase, 非扫描模式需要验证是否全部匹配完成]
|
||||||
|
private Boolean doHandleMatchAssembly(StationRequestBean reqBean, StepResult stepResult, List<MesProdRuleContext> prodRuleContextList, List<MesEquipVariableCollectContext> equipVariableCollectContextList, Boolean isSkip) {
|
||||||
|
|
||||||
|
//遍历产品加工规则
|
||||||
|
for (MesProdRuleContext prodRuleContext : prodRuleContextList) {
|
||||||
|
|
||||||
|
//没有装配件的条件
|
||||||
|
if (null == prodRuleContext || StringUtils.isEmpty(prodRuleContext.getAssemblyDataJson())) continue;
|
||||||
|
|
||||||
|
//获取非排序装配件清单
|
||||||
|
List<MesProductionAssemblyNosortContext> productionAssemblyNosortContextList = prodRuleContext.getNosortAssemblyDataContext();
|
||||||
|
|
||||||
|
Boolean flag = false;
|
||||||
|
|
||||||
|
//遍历装配件清单
|
||||||
|
LOOP:
|
||||||
|
for (MesProductionAssemblyNosortContext productionAssemblyNosortContext : productionAssemblyNosortContextList) {
|
||||||
|
|
||||||
|
//已装配
|
||||||
|
if (null == productionAssemblyNosortContext || productionAssemblyNosortContext.getAssemblyStatus().compareTo(MesExtEnumUtil.ASSEMBLY_STATUS.ASSEMBLY_STATUS_30.getValue()) != 0) continue;
|
||||||
|
|
||||||
|
//遍历装配件条码
|
||||||
|
for (MesEquipVariableCollectContext equipVariableCollectContext : equipVariableCollectContextList) {
|
||||||
|
|
||||||
|
//已被消费
|
||||||
|
if (null == equipVariableCollectContext || equipVariableCollectContext.getIsConsume().compareTo(CommonEnumUtil.TRUE_OR_FALSE.TRUE.getValue()) == 0) continue;
|
||||||
|
|
||||||
|
//装配件跳过, 必须顺序扫描才生效
|
||||||
|
if (isSkip && !StringUtils.isEmpty(prodRuleContext.getIsCheckBindSeq()) && prodRuleContext.getIsCheckBindSeq().compareTo(CommonEnumUtil.TRUE_OR_FALSE.TRUE.getValue()) == 0) {
|
||||||
|
|
||||||
|
//匹配成功
|
||||||
|
equipVariableCollectContext.isConsume();
|
||||||
|
|
||||||
|
flag = true;
|
||||||
|
|
||||||
|
//装配件清单该数据标记跳过
|
||||||
|
productionAssemblyNosortContext.assemblySkip();
|
||||||
|
|
||||||
|
stepResult.msg(String.format("装配件跳过码验证成功,已跳过当前装配项!"));
|
||||||
|
|
||||||
|
break LOOP;
|
||||||
|
|
||||||
|
}
|
||||||
|
|
||||||
|
//匹配规则
|
||||||
|
Map<String, Object> result = numberRuleMatchDispatchService.matchNumberRule(reqBean.getOrganizeCode(), equipVariableCollectContext.getEquipVariableValue(), productionAssemblyNosortContext);
|
||||||
|
|
||||||
|
//匹配失败
|
||||||
|
if (!(Boolean) result.get(MesPcnExtConstWords.RESULT)) {
|
||||||
|
String msg = (String) result.get(MesPcnExtConstWords.MESSAGE);
|
||||||
|
stepResult.obj(String.format("%s%s", StringUtils.isEmpty(stepResult.getObj()) ? MesPcnExtConstWords.EMPTY : stepResult.getObj(), StringUtils.isEmpty(msg) ? MesPcnExtConstWords.EMPTY : msg));
|
||||||
|
continue;
|
||||||
|
}
|
||||||
|
|
||||||
|
MesProductionAssemblyNosortContext filter = (MesProductionAssemblyNosortContext) result.get(MesPcnExtConstWords.DATA);
|
||||||
|
|
||||||
|
//前道防错
|
||||||
|
if (!StringUtils.isEmpty(filter.getProductSnId()) && !StringUtils.isEmpty(productionAssemblyNosortContext.getPreCraftCode())) {
|
||||||
|
if (CollectionUtils.isEmpty(productionRecordService.findProductionRecordList(reqBean.getOrganizeCode(), equipVariableCollectContext.getEquipVariableValue(), productionAssemblyNosortContext.getPartNo(), productionAssemblyNosortContext.getPreCraftCode()))) {
|
||||||
|
stepResult.msg(String.format("%s%s", StringUtils.isEmpty(stepResult.getMsg()) ? MesPcnExtConstWords.EMPTY : stepResult.getMsg(),
|
||||||
|
String.format("零件条码[%s]前道防错零件号[%s]工艺[%s]验证失败,未查询到加工记录信息!", equipVariableCollectContext.getEquipVariableValue(), productionAssemblyNosortContext.getPartNo(), productionAssemblyNosortContext.getPreCraftCode())));
|
||||||
|
continue;
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
//时效性验证
|
||||||
|
if (!StringUtils.isEmpty(filter.getProductSnId())) {
|
||||||
|
result = timeEfficientCfgMatchService.checkSnTimeliness(reqBean.getOrganizeCode(), equipVariableCollectContext.getEquipVariableValue(), filter.getSourceId(), MesExtEnumUtil.TIME_DATA_SOURCE.DATA_SOURCE30.getValue());
|
||||||
|
|
||||||
|
if (!(Boolean)result.get(MesPcnExtConstWords.RESULT)) {
|
||||||
|
stepResult.msg(String.format("%s%s", StringUtils.isEmpty(stepResult.getMsg()) ? MesPcnExtConstWords.EMPTY : stepResult.getMsg(), result.get(MesPcnExtConstWords.MESSAGE)));
|
||||||
|
continue;
|
||||||
|
}
|
||||||
|
}
|
||||||
|
|
||||||
|
//匹配成功
|
||||||
|
equipVariableCollectContext.isConsume();
|
||||||
|
|
||||||
|
flag = true;
|
||||||
|
|
||||||
|
//装配件清单该数据标记已装配 (如果是自制件赋值productSnId)
|
||||||
|
productionAssemblyNosortContext.assemblyStatus(equipVariableCollectContext.getEquipVariableValue()).productSnId(filter.getProductSnId());
|
||||||
|
|
||||||
|
break;
|
||||||
|
|
||||||
|
}
|
||||||
|
|
||||||
|
//是否验证顺序装配
|
||||||
|
if (!StringUtils.isEmpty(prodRuleContext.getIsCheckBindSeq()) &&
|
||||||
|
prodRuleContext.getIsCheckBindSeq().compareTo(CommonEnumUtil.TRUE_OR_FALSE.TRUE.getValue()) == 0 && equipVariableCollectContextList.get(0).getMessageSource().compareTo(MesExtEnumUtil.CELL_MESSAGE_SOURCE.READ.getValue()) != 0 &&
|
||||||
|
productionAssemblyNosortContext.getAssemblyStatus().compareTo(MesExtEnumUtil.ASSEMBLY_STATUS.ASSEMBLY_STATUS_30.getValue()) == 0) break;
|
||||||
|
|
||||||
|
}
|
||||||
|
|
||||||
|
//存在匹配成功的数据
|
||||||
|
if (flag) prodRuleContext.assemblyDataJson(productionAssemblyNosortContextList);
|
||||||
|
if (flag && equipVariableCollectContextList.get(0).getMessageSource().compareTo(MesExtEnumUtil.CELL_MESSAGE_SOURCE.READ.getValue()) != 0 && equipVariableCollectContextList.size() == 1) return true;
|
||||||
|
|
||||||
|
}
|
||||||
|
|
||||||
|
return false;
|
||||||
|
|
||||||
|
}
|
||||||
|
|
||||||
|
}
|
||||||
Loading…
Reference in New Issue